Diamant - Dance Shoes - Top Quality Manufacturing
Process
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1.
At our CAD-position new shoe models are developed
and improved upon until the perfect fit has been achieved which our shoes are
known for.
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2.
Leather and lining parts are cut on a 1,6m x 1,4m
computer controlled system. Our CAD-system can directly transfer each new
developed or improved model into production. This enables us to react to
customers´ requests and new trends in a very short period of time.
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3.
After cutting, open edges are folded and
strengthened by a support strip. This guarantees high stability and prevents the
material from fraying. |
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4.
High skill and long experience are needed to sew
the individual parts in the quality and with the precision
required. |
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5.
Standard parts today are handled by automated
sewing machines.. |
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6.
The sewn uppers are pulled over the last.
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7.
Depending on the model, the pulling over is carried
out either by hand (see picture) or by microprocessor controlled machines.
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8.
After the heel seat lasting all parts of the upper
are joined to the insole which is essential to the stability of the shoe.
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9.
During the "roughing"and "cementing" unevenness at
the bottom of the shoe are leveled out, the leather is roughened and coated with
glue. In our production we mostly use solvent-free glues to protect our workers
and the environment. |
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10.
Heels are nailed and screwed to the insole
hydraulically.
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11.
After the outer soles have been glued on, the shoes
are almost finished.
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12.
Inserting the insole adds the final component to
the shoes.
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13.
In order to save space the shoe cartons are only
assembled just before the packing and labeled. This is done semi-automatically
by a labeling machine. |
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14.
At our " Finish" the shoes get the final touch.
They will once again be checked thoroughly and can be packed.
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15.
After packing the shoes are transferred to our
warehouse or they are shipped to our dealers immediately, where they will be
available for you.
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